Roof Headliners

VALUE ADDED ASSEMBLY

Roof Headliner Sub-Assembly

A vehicle’s roof headliner might appear simple at first glance, but beneath the surface lies a complex network of electrical components, safety features, and precision engineering. At Comprehensive Logistics (CLI), we bring efficiency, accuracy, and advanced automation to the high-velocity assembly of headliners for automotive OEMs.

A Multi-Stage Assembly Process

CLI’s six-station conveyor build process enables the assembly of 30–45 headliner variations, integrating:

  • Dome lights, visors, and overhead consoles for A-surface functionality
  • Coax cables & wire harnesses to power critical electrical components
  • Radio antennas & satellite connectivity for seamless infotainment integration

Advanced Robotics & Precision Assembly

During the assembly process, we employ:

  • Rollover impact-protection blocks & other components securely attached to the substrate
  • Automated glue application by precision robots for uniform adhesion
  • Dual robotic systems to affix parts with high accuracy
  • Manual wiring harness installation guided by robotic glue placement

Error Proofing & Quality Assurance

CLI ensures flawless assembly with:

  • Sensors & cameras verifying correct part placement
  • Continuity testing systems ensuring proper electrical connections
  • Custom black-light inspection to detect even the smallest glue strands that could compromise A-surface aesthetics

Why Choose CLI for Roof Headliner Sub-Assembly?

  • Automated precision & error-proofing for consistent, high-quality builds
  • Integration of critical electronics & safety features with accuracy
  • OEM-compliant, high-velocity production to meet manufacturing demands

With CLI, every headliner sub-assembly is built with the precision required for seamless integration into modern vehicle interiors.

SUBASSEMBLIES

Explore our Value Added Assembly Solutions

The front of a vintage car

Chassis: Front Horizontal

Engineered for precision with high-productivity torque tools and robotic validation.

The headlights of a car

Chassis: Front Left & Right Verticals

Seven-station build process incorporating torque tools and lateral runout testers.

A rear suspension system

Chassis: Rear Suspension

Up to 36 build stations, ensuring perfect alignment and component integration.

Condenser Radiator Fan Module close up

Condenser Radiator Fan Modules

Manual and automated build processes, ensuring perfect sequencing and assembly.

Close up of the front of a black car

Fascias

High-precision assembly of fog lamps, grilles, air dams, and A-surface components.

A man gripping a steering wheel

Tire & Wheel

Fully automated process producing a new assembly every 12 seconds.

Give us your toughest challenge.

What variables have you struggled to control in your process? Our expert problem solvers are ready to listen. Reach out to CLI today.

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