Tire & Wheel

VALUE ADDED ASSEMBLY

Tire & Wheel Sub-Assembly

With increasing complexity and an ever-growing number of variations for tire-and-wheel assemblies, automotive OEMs turn to Comprehensive Logistics (CLI) for precision-driven, fully automated tire-and-wheel sub-assembly solutions. Our state-of-the-art processes ensure pinpoint accuracy, error-proofing, and seamless material management – delivering more than 1.1 million assemblies annually.

A Fully Automated, High-Volume Assembly Process

CLI’s highly controlled methodology optimizes every stage of tire-and-wheel sub-assembly, including:

Automated system-driven validations for consistent, high-precision assembly
Elimination of double handling by transferring laced tires directly to the conveyor
Real-time inventory management of sourced components for just-in-time manufacturing
Detailed work instructions & robust error-proofing for process reliability

Technology-Driven Error-Proofing & Quality Assurance

To ensure accuracy and eliminate defects, CLI employs:

Proximity sensors to verify correct part placement
Torque controls & rivet counters for fastening precision
Daily testing & calibration for process consistency

Through our optimized engineering and process methodology, CLI achieves an average production rate of one tire-and-wheel assembly every 12 seconds.

Comprehensive Material Flow & Inventory Management

To meet projected OEM volumes, CLI engineers a streamlined process for:

Receiving, storage, picking, assembly, rework, and loading
Material flow of multiple tire sizes, profiles, and wheel types
Integration of wheel weights, weight tapes, valve stems, and TPM stems

We employ our Plan For Every Part (PFEP) methodology to optimize space allocation, dock door locations, material flow, and pack densities—ensuring efficiency from inbound materials to outbound shipping.

Advanced Technology for Unmatched Accuracy

CLI incorporates cutting-edge automation and validation technologies, including:

ASRS gantry robots for handling and sequencing tire-and-wheel sets
Vision systems & RFID readers for final TPM stem verification
Testing for balance, uniformity, and critical KPIs before delivery

Why Choose CLI for Tire & Wheel Sub-Assembly?

Proven automation & system integration for high-velocity production
Flexible, scalable solutions customized for each OEM
Complete control & monitoring of every process stage through KPIs

With CLI, OEMs receive uncompromising quality and seamless just-in-time delivery, ensuring every tire-and-wheel assembly meets the highest industry standards.